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Mechanical Failure Analysis

Objective, Scientific, Defensible, Bona Fide

Bona Fide Forensics provides mechanical failure analysis in Sacramento and throughout California, investigating equipment breakdowns and component failures for insurers, attorneys, businesses, and property owners.

Licensed Professional Engineer

Mechanical PE - CA, NV, OR, WA, AZ

Vehicle drum brake assembly examined during mechanical failure analysis

OUR SERVICES

Mechanical Failure Investigations

A broken component may be the cause of an equipment failure—or the result of another problem. Determining what occurred requires evaluating the physical evidence, equipment design, operating conditions, and maintenance history together.

Bona Fide Forensics investigates mechanical failures to identify how equipment failed, evaluate contributing conditions, and develop conclusions supported by the available evidence.

Assignments may involve residential equipment, commercial machinery, appliances, and vehicle components.

Common areas of investigation include:

✓ Heating and cooling equipment

✓ Pumps and fluid-handling systems

✓ Motors and driven equipment

✓ Bearings, shafts, and couplings

✓ Valves, seals, and connections

✓ Gas-fired equipment

​✓ Appliance mechanisms and components

✓ Vehicle mechanical systems

✓ Installation and repair issues

✓ Overheating, vibration, and seizure​

OUR APPROACH

Our Mechanical Failure Investigation Process

A methodical, evidence-based approach from leak identification to failure analysis.

1. Examine Equipment

Evaluate equipment condition, visible damage, and the reported circumstances of the failure.

2. Document Evidence

Record component positions, connections, identification labels, and damage through photographs, notes, and measurements.

3. Review History

Review available operating information, maintenance records, repair history, and relevant product documentation.

4. Evaluate Failure

Assess potential failure mechanisms and contributing conditions against the physical evidence.

5. Examine & Test

Conduct or arrange component examinations, disassembly, and testing as needed to evaluate potential causes.

6. Develop Findings

Integrate the evidence and engineering analysis into clear, supported conclusions.

EVIDENCE MATTERS

Evidence Preservation & Subrogation Support

Failed equipment may contain evidence relevant to product performance, installation, maintenance, or repair. Replacing parts or dismantling machinery can alter the relationships needed to understand the failure.

Bona Fide Forensics helps identify and preserve significant components and document equipment condition before further examination.

Services may include:

  ✓ Equipment and component identification

  ✓ Documentation before disassembly

  ✓ Evidence collection and preservation

  ✓ Chain-of-custody documentation

  ✓ Secure storage of collected components

  ✓ Coordination of joint examinations

  ✓ Participation in destructive examinations

  ✓ Documentation of testing and disassembly

When potentially responsible parties are identified, examinations can be coordinated to provide an opportunity for their participation.

Disassembled mechanical components arranged for forensic examination
Worn and damaged gears examined during mechanical failure analysis

TECHNICAL EXPERTISE

Engineering Evaluation of Failure Mechanisms

Understanding why equipment failed requires examining how its components function together. Loading, alignment, lubrication, temperature, and operating conditions may all be relevant to the analysis.

Our mechanical engineering background supports the evaluation of potential failure mechanisms and the sequence of events leading to equipment damage.

Areas of evaluation may include:

  ✓ Fracture and deformation

  ✓ Wear and component deterioration

  ✓ Lubrication loss or contamination

  ✓ Overheating and thermal damage

  ✓ Misalignment and vibration

  ✓ Pressure and flow conditions

  ✓ Sealing and connection failures

  ✓ Installation and assembly methods

  ✓ Maintenance and repair practices

  ✓ Operating conditions and equipment use

When needed, the investigation can include functional testing, detailed measurements, or specialized laboratory analysis.

DELIVERING RESULTS

Clear, Defensible Findings

Our goal is to explain what failed, how it failed, and what conditions contributed, to the extent supported by the evidence.

Findings help clients evaluate equipment losses, potential recovery opportunities, and disputed technical issues.

Depending on the assignment, our work may include:

  ✓ Site and equipment inspection

  ✓ Photographic documentation

  ✓ Operating and maintenance record review

  ✓ Component failure analysis

  ✓ Installation and repair evaluation

  ✓ Evidence collection and storage

  ✓ Joint examinations

  ✓ Component testing

  ✓ Engineering analysis

  ✓ Verbal consultation

  ✓ Written reports

  ✓ Deposition and litigation support

  ✓ Expert witness testimony

Conclusions reflect the available evidence, with limitations and unresolved questions clearly explained.

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Kirk LuMaye, PE, mechanical and forensic engineer

MEET KIRK LUMAYE

Experienced Mechanical and Forensic Engineer

Bona Fide Forensics applies mechanical engineering principles to the investigation of equipment failures and property losses.

Investigations are led by Kirk LuMaye, a licensed Professional Engineer with a degree in mechanical engineering and more than a decade of experience investigating mechanical failures, fires, and water losses.

This background supports the evaluation of individual components, interacting systems, and questions about installation, operation, and maintenance.

Our mission is simple: Seek the truth through honest and thorough investigation.

      - Kirk LuMaye, PE

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SERVICE AREA

Mechanical Failure Analysis Across California and the West

Bona Fide Forensics provides forensic engineering and fire investigation services throughout Northern California and Southern California, with regular travel for assignments in Reno and Northern Nevada.

We also accept engineering and fire investigation assignments throughout Arizona, Oregon, and Washington, and travel as needed to support losses across the western United States.

Map of Bona Fide Forensics service areas in California, Arizona, Nevada, Oregon and Washington

QUESTIONS ANSWERED

Frequently Asked Questions

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READY TO GET STARTED?

​Have a Mechanical Failure to Investigate?

Early involvement helps preserve failed components and document equipment conditions before repairs or disassembly alter the evidence.

Contact Bona Fide Forensics to discuss the equipment, available evidence, and the questions you need answered.

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